Mixing is the 1st step in Quality Assurance process. We procure A-grade cotton with low levels of trash so as to ensure minimum levels of contamination right from the beginning. In Mixing Department, we have a dedicated workforce consisting of female workers. These ladies are split into three lines to handpick all forms of visible contamination from the cotton.
Workers are given monetary rewards at the end of each month based on their performance. This drives workers to pick at maximum visible contamination, thereby having a positive impact on yarn quality.
One worker picks out contamination from only one bale of cotton per day and not more. We strictly adhere to this standard to ensure maximum worker focus and effective picking of contamination from a bale of cotton.
RIETER B-11 cleaning points are installed in the Blow Rooms of both the units. It ensures maximum fiber cleaning, trash removal and maximum security of fiber during beating.
RIETER Finisher Draw frames help to control CV% of count and to ensure proper leveling and blending of sliver to produce an even and homogeneous yarn. This further helps us maintain a consistent quality level.
In pursuance of our BMR (Balancing, Modernization and Replacement) programme, SCHLAFHORST SCH-338 winders have been installed with LOEPFE 800i and 900i yarn cleaners and contamination channels. These splice out and eliminate any residual yarn faults. Ultimately, we will replace all our older machines with the latest ones.
We have state of the art Quality Control laboratory with the following equipment:
- Uster Tester
- Uster Tensorapid
- Uster Auto Sorter
This is the most important part of Quality Assurance that most people do not take into consideration. This particular aspect begins when our product, yarn or fabric, enters the premises of our customer. Our technical staff personally visits the customer to ensure smooth running of our product. It also ensures that the customer is well satisfied by the performance of our product.
Therefore, the Quality Journey does not end within the four walls of our mills. It goes beyond our physical boundaries, and beyond the expectations of our customers! Mixing is the first step in quality assurance
process. In mixing department we have a
dedicated workforce of female workers. The
ladies are split up into three lines to hand-pick
visible contamination from cotton.
Workers are given monetary reward at the
end of each month based on their
performance. This drives workers to pick out
visible contamination, thereby assuring yarn
Loptex and Rieter B-11 cleaning points
are installed in Blow Room of both the units.
It ensures maximum fiber cleaning, trash
removal and maximum se curity of fiber
during beating for homogeneous yarn. This
further helps us to maintain quality level. This
particular aspect begins when our product,
yarn or fabric enters the premises of our
customer. Our technical staff personally visits
the customer to ensure that the customer is
well satisfied by the performance of products.